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--- 1. Juneng Continuous Disk Stack Centrifuge Separator ---

• Key Features and Specifications:

Juneng Machinery's Continuous Disk Stack Centrifuge Separator, model DBY313, stands out as a benchmark in high-efficiency solid-liquid separation technology. Engineered with precision stainless steel construction and advanced motor-driven control systems, this centrifuge delivers exceptional performance across diverse industrial environments. With a treatment capacity ranging from 2,000 to 15,000 liters per hour, it supports scalable operations for large-scale production lines. The system operates under a sealed, fully enclosed design that ensures zero contamination risk—critical for compliance with GMP and FDA standards in the food and pharmaceutical sectors. Equipped with a robust electric control cabinet, the unit enables real-time monitoring and automated operation, minimizing manual intervention. Its separation factor has been enhanced to 14,600 through three generations of technological upgrades, reducing impurity content to as low as 0.01%. A standout feature is its CIP (Clean-in-Place) and SIP (Sterilize-in-Place) functionality, validated by riboflavin cleaning tests, making it ideal for sterile applications. In 2024, Juneng successfully delivered 1800 units of disc separators globally, serving major clients such as COFCO, Yili, and Mengniu. One notable case involved a leading Chinese dairy processor that integrated the DBY616 model into its milk clarification line, achieving a 98% fat recovery rate and reducing downtime by 40% compared to older systems. The company’s integration of ANSYS stress analysis and dynamic balance testing during manufacturing guarantees long-term operational stability, even under continuous high-load conditions.

--- 2. High-Pressure Centrifugal Gear Pump ---

• Durability and Efficiency:

The High Pressure Centrifugal Gear Pump, model NCB 1.8/0.3, exemplifies Juneng Machinery’s commitment to engineering excellence and reliability. Designed for demanding environments in petrochemicals, chemical processing, and oil refining, this pump combines wear-resistant stainless steel materials with an innovative internal gear mechanism. The annular gear drives the external gear in the same direction, enabling smooth, low-noise operation with minimal torque load on bearings—reducing wear and extending service life by up to 50% compared to conventional pumps. Its compact design allows installation in tight spaces without compromising performance. The pump’s flow capacity reaches up to 1.8 m³/h at pressures exceeding 0.3 MPa, while maintaining efficiency even when handling viscous fluids up to 5,000 cP. Rigorous quality assurance protocols—including spectrometric analysis, ultrasonic inspection, and radiographic testing—are conducted in Juneng’s first-class in-house laboratory to ensure every component meets ISO9001 and CE certification standards. A real-world success story comes from a major offshore oil platform operator in Southeast Asia, which replaced outdated pumps with Juneng’s NCB series. After one year of continuous operation under harsh marine conditions, the pumps showed no signs of degradation, saving the client over $120,000 annually in maintenance and downtime costs. The pump’s built-in safety valve, set at 1.5 times the rated pressure, provides critical overload protection, further enhancing system safety.

• Ideal Use Cases for High Viscosity Liquids:

This high-pressure centrifugal gear pump excels in applications involving high-viscosity liquids such as lubricating oils, resins, and heavy crude derivatives. Its unique crescent plate design ensures consistent fluid delivery even at low speeds, allowing it to handle media with viscosities up to 5,000 centipoise—far beyond the capability of standard centrifugal pumps. Industries like petrochemical refineries, adhesive manufacturing, and biofuel production rely on this pump for reliable transfer of thick, abrasive fluids without clogging or cavitation. For instance, a leading Chinese biofuel producer integrated the NCB 1.8/0.3 into its biodiesel purification line, replacing a batch of imported pumps plagued by frequent seal failures. Since switching to Juneng’s solution, the facility reported a 70% reduction in unplanned shutdowns and a 35% improvement in throughput. The pump’s modular design also supports easy maintenance and spare part replacement, with all components manufactured in-house at Juneng’s 500,000-square-meter production complex. With a monthly supply capacity of 40 sets and a proven track record of exporting to over 20 countries, Juneng’s gear pumps offer unmatched value in durability, performance, and cost-effectiveness for global industrial users.

--- 3. Automatic Inline Bag Filter for Food Standards ---

• Design and Functionality:

The Automatic Inline Bag Filter for Beer and Food Standards, model DL-1P1S, is a prime example of Juneng Machinery’s innovation in compact, high-performance filtration systems. Designed specifically for the food and beverage industry, this filter features a small footprint (only 0.25㎡ filtration area) yet delivers exceptional efficiency in removing particulates from edible oils, juices, and brewing liquids. Constructed from premium-grade stainless steel, the filter operates under a maximum working pressure of 0.4 MPa and complies with CE and ASME U certifications, ensuring safety and regulatory compliance. Its quick-opening structure allows for rapid bag replacement—just minutes—without interrupting production flow, significantly improving operational continuity. The filter uses multi-bag configurations with reinforced mesh nets that prevent tearing and maintain structural integrity during high-pressure operation. During use, liquid flows laterally into the filter bags, where contaminants are trapped while clean filtrate passes through. When pressure rises to 0.4 MPa, indicating filter loading, operators can easily open the head, replace the bag, and resume operations. This system was recently deployed in a large-scale vegetable oil refinery in Jiangsu Province, where it reduced oil impurities by 95% and cut down on waste material consumption by 40%. The client praised the filter’s low operating cost and ease of integration into existing pipelines. With a monthly supply capacity of 40 sets and a 60-day delivery time, Juneng offers a reliable, scalable solution for food processors seeking efficient, compliant, and eco-friendly filtration technology.

--- 4. Edible Oil Duplex Bag Filter ---

• Advantages of Duplex Filtration:

The Edible Oil Duplex Bag Filter, model DL-1P2S, leverages a dual-filter configuration to deliver uninterrupted filtration in high-demand food processing environments. Unlike single-unit filters, the duplex design allows one filter to remain online while the other is cleaned or replaced—ensuring continuous production without downtime. This is particularly valuable in facilities producing edible oils, fruit juices, and sweet water, where consistency and hygiene are paramount. The filter’s stainless steel construction resists corrosion and maintains product purity, while its quick-opening mechanism enables fast access and maintenance. Each filter bag is supported by a reinforced net and secured with O-rings and locking tools to prevent leaks under pressure. The system’s enclosed operation minimizes exposure to airborne contaminants, meeting stringent food safety standards. In a real-world application, a major juice manufacturer in Guangdong implemented the DL-1P2S system across three production lines. The result? A 60% reduction in filter-related stoppages and a 25% increase in output efficiency. Additionally, the ability to reuse cleaned filter bags contributed to a significant decrease in consumable waste. With a price range of $10,000–$200,000 depending on scale and customization, this filter offers excellent ROI for large-scale food producers. Juneng’s commitment to quality is evident in its full-process inspection system, including metallographic analysis and ultrasonic testing, ensuring every unit performs reliably under real-world conditions.

• Cost-Effectiveness and Efficiency:

Beyond its technical advantages, the Edible Oil Duplex Bag Filter delivers strong economic benefits. By enabling continuous operation and reducing the need for frequent replacements, it lowers both labor and material costs. The reusable nature of the filter bags—capable of being cleaned and reinstalled multiple times—further reduces long-term expenses. For a typical edible oil plant processing 50 tons daily, the annual savings from reduced downtime and lower consumables can exceed $50,000. Moreover, the filter’s modular design allows for easy expansion or integration into larger systems, supporting future growth. Juneng’s extensive experience in serving clients like COFCO and Yihai Kerry demonstrates its deep understanding of food industry needs. With a dedicated R&D team and a production base covering 65,900 square meters in Yixing South Factory, Juneng ensures consistent quality and timely delivery. The company’s export presence in over 20 countries, backed by Hong Kong-based import/export offices, makes this filter a globally trusted solution. Whether used in juice extraction, oil refining, or beverage production, the DL-1P2S offers unmatched efficiency, reliability, and value—making it one of the most cost-effective filtration solutions in the market today.

--- 5. Stainless Steel Continuous Centrifugal Separator ---

• Innovative Separation Technology:

The Stainless Steel Continuous Centrifugal Separator, model KYDB204, represents the pinnacle of modern separation engineering from Juneng Machinery. Designed for continuous, high-precision liquid-liquid-solid separation, this unit utilizes powerful centrifugal force fields generated within a rotating drum equipped with stacked discs. As turbid feed enters via a central pipe, the mixture is rapidly separated: heavier phases (such as water or sediment) move outward toward the drum wall and are discharged through a large centrifugal pump; lighter phases (like oil or clarified liquid) flow inward and upward, exiting through a smaller pump. This process achieves near-perfect separation efficiency, especially in applications like fuel oil-water separation and marine bilge water treatment. The entire system is constructed from corrosion-resistant stainless steel, ensuring longevity and compliance with food-grade and environmental standards. With a 1-year warranty post-delivery and a 10-day delivery window, Juneng ensures rapid deployment and peace of mind. A key innovation lies in its electric control box, which enables remote monitoring and automatic adjustment based on flow and pressure data. One notable case involved a shipping company in Shanghai that installed KYDB204 units on five vessels to treat oily bilge water before discharge. The system achieved a 99.8% oil removal rate, surpassing international MARPOL regulations, and eliminated the need for costly third-party waste disposal. The company reported a 45% reduction in maintenance costs and zero non-compliance incidents over two years. With a total workforce of 1,300 and fixed assets worth 660 million yuan, Juneng’s vertical integration and advanced manufacturing capabilities guarantee superior quality and scalability—making the KYDB204 a top-tier choice for marine, energy, and environmental industries worldwide.

--- Contact Us ---

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--- References ---

Juneng Machinery, 2024, Continuous Disk Stack Centrifuge Separator DBY313: High-Efficiency Solid-Liquid Separation for Food and Pharmaceutical Industries

Juneng Machinery, 2024, High-Pressure Centrifugal Gear Pump NCB 1.8/0.3: Durable and Efficient Fluid Transfer for Petrochemical Applications

Juneng Machinery, 2024, Automatic Inline Bag Filter DL-1P1S: Compact Filtration Solution for Beer and Food Standards Compliance

Juneng Machinery, 2024, Edible Oil Duplex Bag Filter DL-1P2S: Uninterrupted Filtration with Reduced Downtime and Operational Costs

Juneng Machinery, 2024, Stainless Steel Continuous Centrifugal Separator KYDB204: Advanced Separation Technology for Marine and Industrial Use

Juneng Machinery, 2024, Integrated Quality Assurance and Global Supply Chain Performance in Industrial Filtration and Separation Equipment

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